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October 3, 2025

[New Files!] The Old Republic Havoc Trooper Armor is finished!

This has been one of the kits I've wanted to do the longest, it's one of my absolute favorite "armored guys" in Star Wars. I must watch through all those cinematics at least once every 6 months! There's a TON included in this release so let me write it all out.

The helmet features:
- Completely remastered to improve both accuracy and function
- Includes Bambu Studio Project and GCODE files
- Includes Assembled, Casting, and Solid versions of the main helmet body
- Includes a sizing slice to help scale the helmet (default scaled to fit 24.5" circumference heads)
- Printable visor template and ridge system integrated into the helmet, with additional non-ridge face variant
- Pre-separated into 11 main parts, keyed with interlocking guides for easy assembly
- Visor screen attachment variants, closed for prop use or open for optional functional screen
- Pre-cut parts for smaller printers

The armor features:
- Default scaled for someone 6' tall and around 200 lbs.
- Armor is pre-separated into 50 unique parts
- Optional backpack is hollowed and separated into 23 parts, with keyed interlocking tabs for easy printing and assembly
- Commander and Grunt shoulder variants
- Knife and sheath files are included
- Optional chest detonator pack
- Pre-cut parts for smaller printers

I really hope it's obvious just how much effort went into making this set! The whole team poured over every detail to get it just right, both accurate and easy to print/wear! While this is a real epic release, I've also got something planned to release this afternoon that's both dumb AND epic!

Hope you all enjoy!

- Aaron

Comments (44)

a
adam · November 2, 2025

Little Disappointed in this set the sizing is well off, the shin guards cant be used due to how thin and oblong they are at the lower ankle end, if you scale them up the upper end is massive , if you stretch them they lose how they should look, the knee guards are to small, the shoulder guards are way to big, and i am an average sized person at 5ft 11 and 82kg

G
Greg · October 20, 2025

I'm looking forward to building this one! Nice work guys, as always!

B
Brent Cox · October 8, 2025

been wanting a remaster of this helmet for a while, didn't think it was on the list though, thank you bois

M
Matthew Nichols · October 7, 2025

are you going to be doing the blasters , pistol, or cannon for this trooper

D
Daniel Judge · October 4, 2025

Ive been looking for a backpack to add to mu custom mashup kit and holy crap! i think ive just found a slam dunk!

S
Shawn Hamilton · October 3, 2025

Home run!!

S
SCOUT007 · October 3, 2025

I have backlog but screw that! This is going to be the next armor I make after my Hayabusa! 🔥

G
God of Arkham 5555 · October 3, 2025

Any luck with the Imperial Navy Commando? Their armor is similar to the ISB security armor but the helmet is its own thing.

M
Matthew Nichols · October 3, 2025

You have me screaming like a little girl!!!!!!. I’ve been wanting 3D files for this trooper for years. Even tried to commission one. I know what I’m doing this weekend.!!!!!

k
kilo-five · October 3, 2025

Thank you so much for remastering this. I almost printed the helmet when I joined patreon but couldn't mod the visor to be accurate and I'm a little to CDO to ignore the difference(even though it wasn't that much) ;)

L
Louis Nicoulin · October 3, 2025

I live the havoc trooper. This is one of the armors I have wanted to make, but hadn't sat down to try and decode to make in sintra. Shoot excited!

B
Bjorne · October 3, 2025

This is incredible 🥹

L
Logan DeLong · October 3, 2025

This is awesome!

B
Bigjay3D · October 3, 2025

It's so beautiful *sniff*sniff

K
Kenshin · October 3, 2025

I Need an old republic sith trooper armor! Awesome work. Especially love the backpack.

M
Milas Sartor · October 8, 2025

Oh my, yes

R
Robert Noon · October 3, 2025

Also: I can't wait to see the dumb/epic release later today as well LOL

D
Davalk-ru · October 3, 2025

Hell ya

A
Arkva · October 3, 2025

Love it!

e
eren bisio · October 3, 2025

I've been waiting for this for almost a year, THX guys, u did a great job.

S
Sean Branney · October 3, 2025

My favorite release! Possibly except for some alleged grim dark stuff that probably was just my imagination...

G
Galactic Armory · October 3, 2025

Must've been the wind 🤣

R
Roo Eckhardt · October 3, 2025

Might need to retire my original pack that weighs 18lbs and get this light weight beauty.

R
Robert Noon · October 3, 2025

I’m with you on this one - the Havok Trooper armor is one of my top favorite armors of all time! Definitely moving this to the top of my build list

A
Andrew Klumb · October 3, 2025

This is awesome. Sith trooper would be so cool next.

M
Milas Sartor · October 3, 2025

Glorious 🥹

K
Kadien Potter · October 3, 2025

Sith trooper incoming? 👀👀

G
Galactic Armory · October 3, 2025

I'd love to do the sith acolyte for sure

G
Gerd Keller · October 3, 2025

Hi, how much filament do you need for a complete suit of armor, including helmet and backpack? What are your experiences or estimates? Thanks and regards, Gerd

G
Galactic Armory · October 3, 2025

Probably 10+ kgs

R
Ryan Torrence · October 3, 2025

Ah yes. Another armor set added to the list. I’ve got projects for the next 5 years. 😂

M
Mario · October 3, 2025

Woah!! Super pumped about this one!

L
Loki Wolfwood · October 3, 2025

Er…MA…GERD!!!!!!

A
Adam · October 3, 2025

Oooh this is tempting.

S
Shawn Johnstone · October 3, 2025

FOR THE REPUBLIC!!!

C
Canyon Snyder · October 3, 2025

YESSS!!! This looks fantastic. Old Republic is my personal favorite era! More of that please 🙏

L
Lando · October 3, 2025

Awesomeness

W
What A Nerd Props · October 3, 2025

Amazing

S
Sir Isaac · October 3, 2025

That's enough to make a grown man cry

Z
Zander Laird · October 3, 2025

Huge Galactic W right there

S
Sem785 · October 3, 2025

Absolutely gorgeous.

S
SpiceBoy · October 3, 2025

Absolutely massive win

M
Montana Merchant · October 3, 2025

I can’t tell you how long I’ve been waiting for this

L
Ledsa · October 3, 2025

It’s glorious!